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A variety of leather products and leather-working tools

Leather is a durable and flexible material created by "tanning animal "rawhides, mostly cattle hide. It can be produced at manufacturing scales ranging from "cottage industry to "heavy industry.

Leather is used to make various goods, including clothing (especially footwear), in "bookbinding, and as a furniture covering. It is produced in a wide variety of types and styles, decorated by a wide range of techniques. The earliest record of leather artefacts date back to 1300 BC.

Contents

Production processes[edit]

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Drying of leather in "East Timor
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Leather tanning in "Fes, "Morocco
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Tanned leather in "Marrakech

The leather manufacturing process is divided into three fundamental subprocesses: preparatory stages, tanning, and crusting. A further subprocess, surface coating, can be added into the leather process sequence, but not all leathers receive surface treatment.

The preparatory stages are when the hide is prepared for tanning. Preparatory stages may include: "liming, "deliming, hair removal, "degreasing, "bleaching, and "pickling.

"Tanning is a process that stabilizes the "proteins of the raw hide so it does not putrefy, making it suitable for a wide variety of end applications. The principal difference between raw and tanned hides is that raw hides dry out to form a hard, inflexible material that, when rewetted, will putrefy, while tanned material dries to a flexible form that does not become putrid when rewetted.

Many tanning methods and materials exist. The typical process sees tanners load the hides into a drum and immerse them in a tank that contains the tanning "liquor". The hides soak while the drum slowly rotates about its axis, and the tanning liquor slowly penetrates through the full thickness of the hide. Once the process achieves even penetration, workers slowly raise the liquor's pH in a process called basification, which fixes the tanning material to the leather. The more tanning material fixed, the higher the leather's hydrothermal stability and "shrinkage temperature resistance.

Crusting is a process that thins and lubricates leather. It often includes a coloring operation. Chemicals added during crusting must be fixed in place. Crusting culminates with a drying and softening operation, and may include splitting, shaving, "dyeing, "whitening or other methods.

For some leathers, tanners apply a surface coating, called "finishing". Finishing operations can include oiling, brushing, buffing, coating, polishing, embossing, "glazing, or "tumbling, among others.

Leather can be oiled to improve its water resistance. This "currying process after tanning supplements the natural oils remaining in the leather itself, which can be washed out through repeated exposure to water. Frequent oiling of leather, with "mink oil, "neatsfoot oil, or a similar material keeps it supple and improves its lifespan dramatically.[1]

Tanning methods[edit]

Tanning processes largely differ in which chemicals are used in the tanning liquor. Some common types include:

Grades[edit]

In general, leather is produced in the following grades:

From other animals[edit]

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Phone cases in "ostrich leather

Today, most leather is made of "cattle hides, but many exceptions exist.

Horse hides are used to make particularly durable leathers. "Shell cordovan is a horse leather made not from the outer skin but an under layer found only in equine species called the shell. It is prized for its mirror-like finish and anti-creasing properties. Lamb and deerskin are used for soft leather in more expensive apparel. Deer and elkskin are widely used in work gloves and indoor shoes. Pigskin is used in apparel, and on seats of saddles. Buffalo, goat, ox, and yak skins may also be used for leather.

Reptilian skins, such as alligator, crocodile, and "snake, are noted for their distinct patterns that reflect the scales of their species. This has led to hunting and farming of these species in part for their skins.

"Kangaroo leather is used to make items that must be strong and flexible. It is the material most commonly used in "bullwhips. Some "motorcyclists favor kangaroo leather for "motorcycle leathers because of its light weight and abrasion resistance.[4] Kangaroo leather is also used for falconry jesses, soccer footwear,[5] and boxing speed bags.[6]

Although originally raised for their feathers in the 19th century, "ostriches are now more popular for both meat and leather.[7] "Ostrich leather has a characteristic "goose bump" look because of the large follicles where the feathers grew. Different processes produce different finishes for many applications, including upholstery, footwear, automotive products, accessories, and clothing.

In "Thailand, "stingray leather is used in wallets and belts. Stingray leather is tough and durable. The leather is often dyed black and covered with tiny round bumps in the natural pattern of the back ridge of an animal. These bumps are then usually dyed white to highlight the decoration. Stingray rawhide is also used as grips on Chinese swords, Scottish basket hilted swords, and Japanese "katanas. Stingray leather is also used for high abrasion areas in motorcycle racing leathers (especially in gloves, where its high abrasion resistance helps prevent wear through in the event of an accident.)

Environmental impact[edit]

Leather produces some environmental impact, most notably due to:

Carbon footprint[edit]

One estimate of the "carbon footprint of leather goods is 0.51 kg of CO2 equivalent per £1 of output at 2010 retail prices, or 0.71 kg CO2eq per £1 of output at 2010 industry prices.[8]

Water footprint[edit]

One ton of hide or skin generally produces 20 to 80 m3 of waste water, including chromium levels of 100–400 mg/l, sulfide levels of 200–800 mg/l, high levels of fat and other solid wastes, and notable pathogen contamination. Producers often add pesticides to protect hides during transport. With solid wastes representing up to 70% of the wet weight of the original hides, the tanning process represents a considerable strain on water treatment installations.[9]

Disposal[edit]

Leather "biodegrades slowly—taking 25 to 40 years to "decompose.[10] However, vinyl and petrochemical-derived materials take 500 or more years to decompose.[11]

Chemicals used in tanning[edit]

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Rajasthani-style leather "jooti, Jaipur, India

Tanning is especially polluting in countries where environmental regulations are lax, such as in India, the world's third-largest producer and exporter of leather. To give an example of an efficient pollution prevention system, chromium loads per produced tonne are generally abated from 8 kg to 1.5 kg. "VOC emissions are typically reduced from 30 kg/t to 2 kg/t in a properly managed facility. A review of the total pollution load decrease achievable according to the "United Nations Industrial Development Organization[12] posts precise data on the abatement achievable through industrially proven low-waste advanced methods, while noting, "even though the chrome pollution load can be decreased by 94% on introducing advanced technologies, the minimum residual load 0.15 kg/t raw hide can still cause difficulties when using landfills and composting sludge from wastewater treatment on account of the regulations currently in force in some countries."

In "Kanpur, the self-proclaimed "Leather City of World"—with 10,000 tanneries as of 2011 and a city of three million on the banks of the "Ganges—pollution levels were so high, that despite an industry crisis, the pollution control board decided to shut down 49 high-polluting tanneries out of 404 in July 2009.[13] In 2003 for instance, the main tanneries' effluent disposal unit was dumping 22 tonnes of chromium-laden solid waste per day in the open.[14] Scientists at the Central Leather Research Institute in India have developed biological methods for pretanning, as well as better chromium management.

In the Hazaribagh neighborhood of Dhaka in "Bangladesh, chemicals from tanneries end up in Dhaka's main river. Besides the environmental damage, the health of both local factory workers and the end consumer is also negatively affected.[15] After approximately 15 years of ignoring high court rulings, the government shut down more than 100 tanneries the weekend of 8 April 2017 in the neighborhood.[16]

The higher cost associated with the treatment of effluents than to untreated effluent discharging leads to illegal dumping to save on costs. For instance, in "Croatia in 2001, proper pollution abatement cost US$70–100 per ton of raw hides processed against $43/t for irresponsible behavior.[17] In November 2009, one of Uganda's main leather making companies was caught directly dumping waste water into a wetland adjacent to "Lake Victoria.[18]

Role of enzymes[edit]

"Enzymes like "proteases, "lipases, and "amylases have an important role in the soaking, dehairing, degreasing, and bating operations of leather manufacturing. Proteases are the most commonly used enzymes in leather production. The enzyme must not damage or dissolve "collagen or "keratin, but should hydrolyze "casein, "elastin, "albumin, "globulin-like proteins, and nonstructural proteins that are not essential for leather making. This process is called bating.[19]

Lipases are used in the degreasing operation to hydrolyze fat particles embedded in the skin.[20]

Amylases are used to soften skin, to bring out the grain, and to impart strength and flexibility to the skin. These enzymes are rarely used.

Preservation and conditioning[edit]

The natural fibers of leather break down with the passage of time. Acidic leathers are particularly vulnerable to "red rot, which causes powdering of the surface and a change in consistency. Damage from red rot is aggravated by high temperatures and relative humidities. Although it is chemically irreversible, treatments can add handling strength and prevent disintegration of red rotted leather.

Exposure to long periods of low relative humidities (below 40%) can cause leather to become desiccated, irreversibly changing the fibrous structure of the leather. Chemical damage can also occur from exposure to environmental factors, including ultraviolet light, ozone, acid from sulfurous and nitrous pollutants in the air, or through a chemical action following any treatment with tallow or oil compounds. Both oxidation and chemical damage occur faster at higher temperatures.

Various treatments are available such as "conditioners. "Saddle soap is used for cleaning, conditioning, and softening leather. Leather shoes are widely conditioned with "shoe polish.[21]

In modern culture[edit]

Due to its excellent resistance to abrasion and wind, leather found a use in rugged occupations. The enduring image of a "cowboy in leather "chaps gave way to the leather-jacketed and leather-helmeted "aviator. When "motorcycles were invented, some riders took to wearing heavy leather "jackets to protect from "road rash and wind blast; some also wear chaps or full leather pants to protect the lower body. Many sports still use leather equipment. Its flexibility facilitates forming and shaping it into balls and protective gear.

"Leather fetishism is the name popularly used to describe a "fetishistic attraction to people wearing leather, or in certain cases, to the garments themselves.

Many "rock groups (particularly "heavy metal and "punk groups in the 1980s) are well known for wearing leather clothing. "Extreme metal bands (especially "black metal bands) and "Goth rock groups have extensive leather clothing. Leather has become less common in the punk community over the last three decades, as there is opposition to the use of leather from "punks who support animal rights.

Many cars and trucks come with optional or standard leather or "leather faced" seating.

Religious sensitivities[edit]

In countries with significant populations of individuals observing religions which place restrictions on material choices, leather vendors typically clarify the kinds of leather in their products. For example, leather shoes bear a label that identifies the animal from which the leather came. This helps a "Muslim not accidentally purchase pigskin, and a "Hindu avoid cattle. Many vegetarian Hindus do not use any kind of leather. Such "taboos increase the demand for religiously neutral leathers such as "ostrich and "deer.

"Judaism forbids the comfort of wearing leather shoes on "Yom Kippur, "Tisha B'Av, and during mourning.[22] Also, see "Teffilin and "Torah Scroll.

"Jainism prohibits the use of leather, since it is obtained by killing animals.

Alternatives[edit]

Many "artificial leather substitutes have been developed, usually involving polyurethane or vinyl coatings applied to a cloth backing. Many names and brands for such artificial leathers exist, including "pleather", a portmanteau of "plastic leather", and the brand name "Naugahyde.[23]

References[edit]

  1. ^ NIIR Board of Consultants (2011). Leather Processing & Tanning Technology Handbook. NIIR Project Consultancy Services. p. 323. "ISBN "9788190568593. 
  2. ^ "The Dangers Of Chrome Tanning On The Environment". MAHI Leather. 14 April 2018. Retrieved 14 May 2018. 
  3. ^ Binggeli, Corky (2013). Materials for Interior Environments. John Wiley & Sons. p. 119. "ISBN "9781118421604. 
  4. ^ "FAQ". Dainese. Retrieved 7 February 2018. 
  5. ^ "What type of Leather do I have?". Soccer Cleats 101. Retrieved 27 July 2010. 
  6. ^ "Speed Bag Parts". Speed Bag Central. Retrieved 7 February 2018. 
  7. ^ Henrylito Tacio,"Why You Should Raise Ostrich," Sun.Star 18 January 2010. Archived 24 December 2013 at the "Wayback Machine.
  8. ^ Mike Berners-Lee, How Bad are Bananas: The Carbon Footprint of Everything (London: Profile, 2010), p. 201.
  9. ^ "Pollution Prevention and Abatement Handbook - Environmental Guidelines for Tanning and Leather Finishing" (PDF). Multilateral Investment Guarantee Agency, World Bank Group. Retrieved 2 January 2010. 
  10. ^ "Interesting Facts about Leather". CalTrend. Retrieved 7 February 2018. 
  11. ^ "Why Doesn't Plastic Biodegrade?". LIVESCIENCE. 2 March 2011. Retrieved 7 February 2018. 
  12. ^ {{cite web|url=https://web.archive.org/web/20160205163846/http://www.elaw.org/system/files/L_scope.pdf%7Ctitle=The scope for decreasing pollution load in leather processing|publisher=United Nations Industrial Development Organization Regional Programme for Pollution Control in the Tanning Industry in South-East Asia|date=9 August 2000|accessdate=2 January 2010|archivedate=November 2017}
  13. ^ "How much time needed to check tanneries' waste". Times of India. 11 July 2009. Archived from the original on 5 December 2010. Retrieved 2 January 2010. 
  14. ^ "Kanpur: chromium disaster". Clean Ganga - Campaign for a cleaner Ganga. June 2003. Archived from the original on 22 August 2003. Retrieved 2 January 2010. 
  15. ^ "Hazaribagh neighborhood of Dhaka poisoning staff, local villagers and planet". Human Rights Watch. 8 October 2012. Archived from the original on 28 March 2017. Retrieved 19 November 2016. 
  16. ^ "Bangladesh cuts power to leather district after years of environmental violations". PBS NewsHour. Archived from the original on 12 April 2017. Retrieved 11 April 2017. 
  17. ^ "Introduction of Low Pollution Processes in Leather Production" (PDF). EcoLinks. 2001. Archived from the original (PDF) on 19 January 2010. Retrieved 2 January 2010. 
  18. ^ "Uganda: leather factory faces closure over pollution". The Monitor. 5 November 2009. Archived from the original on 4 June 2011. Retrieved 2 January 2010. 
  19. ^ Heidemann, E. (1993). Fundamentals of Leather Manufacture. Eduard Roether KG. p. 211. "ISBN "3-7929-0206-0. 
  20. ^ Bienkiewicz, K. (1983). Physical Chemistry of Leather Making. Robert E. Krieger. p. 226. "ISBN "0-89874-304-4. 
  21. ^ "Maintain Lather Bag". larocco. Archived from the original on 3 June 2016. Retrieved 4 May 2016. 
  22. ^ "Wearing Shoes - Mourning Observances of Shiva and Sheloshim". Chabad.org. Archived from the original on 22 December 2009. Retrieved 20 October 2009. 
  23. ^ "Artificial Leather- An Eco-friendly Alternative Textile Material for leather" (PDF). 2011. Archived from the original on 16 October 2015. 

Further reading[edit]

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